ADIPEC 2026

See Orbital live on the KBR stand · Hall 7, booth 7254 · 2–5 Nov, Abu Dhabi

ADIPEC 2026

See Orbital live on the KBR stand · Booth 7254, 2–5 Nov

ADIPEC 2026

Orbital live · Booth 7254

Orbital Process Simulation Identifies $119K Savings in Annual Hydrotreater Operations

Hydrotreater · Reliance Jamnagar Refinery

DWSIM simulation

28 Aug 2024

Cover of the hydrotreater operations case study

01

01

Results

Results

$118.6K
$118.6K
$118.6K

Annual cost savings

16.56%
16.56%
16.56%

Energy consumption reduction

967.95
967.95
967.95

Annual CO₂ emissions avoided (tonnes)

02

02

Goals

Goals

Hydrotreating is a widely used chemical process for removing sulphur from natural gas and refined petroleum products. This study, using a simulation of the Reliance Jamnagar Refinery, aims to:

Optimise the process using the Orbital foundation model within the DWSIM simulator, comparing its performance against best-in-class alternatives, including Linear Programming and Ensemble methods.

Leverage Orbital’s recommendation engine to optimise for reduced total input energy while maintaining consistent product quality specifications.

03

03

Process background

Process background

The high sulphur content in crude oil presents major challenges in refining, particularly in processes like fluidised catalytic cracking and platforming, where it can poison catalysts and hinder efficiency. Furthermore, stringent regulations on SOx emissions require the effective removal of sulphur from fuels to meet environmental standards and improve product quality.

See the reasoning behind a number