ADIPEC 2026

See Orbital live on the KBR stand · Hall 7, booth 7254 · 2–5 Nov, Abu Dhabi

ADIPEC 2026

See Orbital live on the KBR stand · Booth 7254, 2–5 Nov

ADIPEC 2026

Orbital live · Booth 7254

Orbital Sets New State-of-the-Art Benchmark with 427% Faster Asset Failure Prediction

Pipeline failure prediction

Digital twin environment

12 Jun 2024

Cover of the digital twin failure prediction case study

01

01

Results

Results

427%
427%
427%

Earlier predictions compared to other models

95.12%
95.12%
95.12%

Overall accuracy

52%
52%
52%

Higher accuracy at each day of prediction

02

02

Goals

Goals

Demonstrate that a decentralised deep learning approach for asset failure prediction can be achieved while maintaining data privacy, security, and reduced operational costs.

Develop and evaluate this approach in a digital twin environment for pipeline failure prediction up to 96 hours before onset.

Benchmark and compare this approach to current cloud-deployed machine learning methods in the industry on the following metrics: model accuracy, false-positive rate and prediction performance

03

03

Process background

Process background

Modern refinery optimisation relies heavily on advanced modelling techniques. However, failure identification remains a critical bottleneck due to inherent limitations in existing approaches. Traditional models often operate under steady-state assumptions, making them ill-suited for the dynamic, transient behaviours observed in real-world operations.

Despite the routine generation of ~2.5 exabytes of data, much of it remains underutilised, as prevailing methods lack the flexibility to handle continuous, unlabelled, high-frequency signals. Models typically require time-intensive step-testing for recalibration, sometimes taking months, further delaying fault detection. Their restricted operational scope means they perform well only within narrow, pre-defined regimes, leaving many process anomalies undetected or mischaracterised.

See the reasoning behind a number